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Datacenters2024 · Case Study

Hyperscale colocation 2N UPS and generator plant

Irvine, CA · 40,000 sq ft white space

Full electrical build-out of a 3.2 MW colocation facility: medium-voltage utility tie, 2N double-conversion UPS, paralleled standby generation and overhead busway to four data halls.

Service
4,160V / 3,000A
Redundancy
2N + N+1
IT load
3.2 MW
Timeline
14 weeks
Hyperscale colocation 2N UPS and generator plant
01Scope of Work

What we were engaged to build.

Medium-voltage utility tie-in and two 2,500 kVA step-down transformers feeding 480V main distribution.
Two (2N) double-conversion UPS strings with paralleled battery cabinets carrying the hall through transfer to generator.
In-row cooled 400A overhead busway and metered rack PDUs across four data halls with per-circuit metering.
EPMS/BMS commissioning points, leak detection and thermal sensors wired back to a single operations dashboard.
Selective coordination study, arc-flash analysis and incident-energy labels delivered before energization.
Hot/cold aisle containment, overhead cable tray and a TIA-942 telecommunications bonding backbone.
02Technical Specifications

Actual ratings, devices and standards.

The service voltages, equipment ratings, protective functions and codes this project was built and tested against.

MV utility tie
4,160V, 3Ø, 3-wire via 2× 2,500 kVA oil-filled transformers
Main distribution
480/277V, 4,000A MDP, 100kAIC bus, SCS coordination
UPS
2× strings 750 kVA double-conversion, N+1 modules per string
Battery
VRLA cabinets, 10-min ride-through to gen sync
Generator
2× 2 MW diesel, paralleled, soft-load transfer
PDU / busway
Overhead 400A busway, in-row 60 kVA metered PDUs
Grounding
TIA-942 SRG, 5Ω electrode, lightning protection
Commissioning
L1–L4 Cx, IR scan, coordination study delivered
03Solutions Deployed

The specific electrical solutions we used.

How each design decision solved a real constraint on this project — from redundancy and coordination to protection and commissioning.

01

2N topology with paralleled generation

Two independent UPS strings and two paralleled 2 MW gensets give every rack two power paths; a single string or generator can be taken offline for maintenance without dropping load.

02

Selective coordination to 100kAIC

Time-current curves were layered so the upstream main clears before downstream feeders, keeping an upstream fault from blacking the whole facility while still meeting 100kAIC interrupt ratings.

03

Overhead busway instead of cable trays

400A tap-box busway lets tenants add or move circuits without a shutdown; in-row 60 kVA PDUs meter each branch so billing ties to actual rack draw.

04

TIA-942 signal reference grid

A 5Ω signal reference grid and lightning protection system bond every rack, tray and pipe to a single reference, eliminating ground loops that corrupt serial links to the CRAC units.

04On Site

From the build.

Hyperscale colocation 2N UPS and generator plant — view 1
Hyperscale colocation 2N UPS and generator plant — view 2
Hyperscale colocation 2N UPS and generator plant — view 3

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